Top Performance - Custom Office Furniture And School Furniture Manufacturer With OEM &OEM Service.
Under the leadership of Master Lu, a senior expert with 20 years of experience in the injection molding industry, our technical team combines extensive industry expertise with advanced technology to ensure precise management from raw materials to finished products. Master Lu has specialized in injection molding since 2005, leading the optimization of multiple process parameters to significantly improve production efficiency and product consistency.
Our production facilities are equipped with 32 "Fu Chun Shin injection molding machines" (13 in domestic factories with a maximum clamping force of 1,000 tons; 20 in Vietnam factories with a maximum clamping force of 1,250 tons), capable of meeting diverse production demands ranging from precision electronic components to large industrial parts.
Core Advantages of Injection Molding Machines
· Servo energy-saving systems reduce energy consumption by 40% compared to variable pumps and 70% compared to fixed pumps, saving over ¥150,000 in annual electricity costs per machine.
· Intelligent oil temperature control systems stabilize oil temperature fluctuations within ±3°C, extending the service life of hydraulic components.
· Servo dynamic response technology shortens injection cycles by 20% and increases production capacity by 30%.
· High-rigidity mold clamping units pass 100,000-cycle endurance tests, with parallelism deviations <0.02mm, extending mold life by 15%.
· Lubrication-free maintenance design and low-noise operation (≤70dB) create efficient and clean working environments.
End-to-End Quality Control System
· Three-color light cabinets: Ensure 100% color matching with customer standards (e.g., Pantone color cards).
· Colorimeters (ΔE≤0.8): Quantify surface color differences to ensure batch consistency.
· Salt spray testers: Simulate harsh environments to validate product corrosion resistance (48-hour testing).
· ROHS analyzers: Strictly screen for six hazardous substances (Pb, Cd, Hg, Cr6+, PBDE, PBB) to comply with EU environmental regulations.
· Raw material screening: PP pellet purity ≥99.5%.
· Color mixing: Precise pigment ratios with mixer uniformity ≥98%.
· Injection molding: Real-time monitoring of mold temperature (±1°C) and pressure (±2%) to ensure dimensional tolerance within ±0.1mm.
· Dimensional checks: Calipers and projectors verify compliance with 3D drawings.
· Strength testing: Impact and flexural resistance meet ASTM standards.
· Functional validation: Assembly test pass rate ≥99%.
Overmolding Solutions